Guide to the John Cooper works tuning kits for the R52 and R53 generation of Mini Cooper S

John Cooper Works (JCW) is a British car marque now owned by BMW and used on its Mini vehicles. Founded in 2001 by Michael Cooper, son of John Cooper, a racing car maker and tuner responsible for the original Mini Cooper. For the R53 generation of the Mini Cooper John Cooper Garages developed a BMW/Mini Supported Performance upgrade kit for the cars.

This guide is to determine on an R52 (cabriolet) or R53 (Hardtop) whether a car is a John Cooper works equipped car.

First it is important to note that the JCW kit started life as an UPGRADE KIT available at your local BMW/Mini dealership or at John Cooper Garages (UK only), it started out with what they call the 200 Horsepower kit or JCW 200 kit, which was developed for release in 2002 and was mainly installed on Prefacelift cars (2002-2004).

The JCW 200 Tuning kit Included:

Upgraded Cylinder head- The difference from a cooper S cylinder head being slightly enlargened on the exhaust ports.

11% Reduction supercharger pulley – Spins the supercharger faster for more boost

1-step colder spark plugs

A JCW cat-back exhaust system with decorative JCW tips

Replacement supercharger – Teflon coated core

Remapped ECU

Decorative Badges

Individually serial Numbered rocker cover plate

Later they developed the John Cooper works 210 Horsepower Kit or JCW 210 kit, which while able to be fitted to Prefacelift cars was mainly fitted to Facelift cars (late 2004-2006+). In later years in some countries a car was also able to be purchased from the factory as a JCW 210, these werent available in some countries and the upgrade kit was the only method of getting a JCW equipped R53. Factory JCW 210 equipped cars were sold from 2005 in countries where available but the dealer fitted kits were still available for fitment on older cars as well as if you purchased a new Cooper S and wanted to upgrade it.

The JCW 210 Tuning Kit included:

Upgraded Cylinder head- The difference from a cooper S cylinder head being slightly enlargened on the exhaust ports.

11% Reduction supercharger pulley – Spins the supercharger faster for more boost

1-step colder spark plugs

Uprated Injectors (380cc compared to original 330cc)

A JCW cat-back exhaust system with decorative JCW tips

Replacement supercharger – Teflon coated core

Remapped ECU (Different tune to JCW 200 to support the larger injectors)

Updated Air intake with Pod style air filter

Decorative Badges

Individually serial Numbered rocker cover plate

 

Now how do I tell whether the car I’m looking is a genuine John Cooper works Tuning kit?

The key thing to remember is that any cooper S can have any of the options that were offered from BMWs line of John Cooper works optional extras, even the exhaust and intake could be purchased as a package from BMW under the classification of a Sound Kit.

There are however a few key spots to look to determine if the car you are looking at is a real John Cooper works or whether its “Dressed Up” to look like one.

The first thing to ask the owner is Does it have the John Cooper works certificate- This is an A5 piece of card that was given to the owner with the VIN of the car put on it with the kit serial and generally popped away safely in the cars service book. While the owner looks for this, have a walk-around of the car, look for the JCW badges on the front grill and rear hatch lid (Some may have had them removed) and have a look at the exhaust tips, do they have JCW engraved in them? (Also may have been swapped for an aftermarket system)

If the car has these it is a great start- Many believe this is a way to determine it, but what if the any of these gets lost or damaged over years of ownership with many owners?

The next thing to check is the engine bay first key things you are looking for is a logo on the rocker cover with the individual JCW kit serial number.

 

A JCW 200 kit will look like the following:

A JCW 210 Kit will look like the following:

 

The extra checks

Once in the engine bay without having to measure pulley sizes or pull the ecu out, the best thing to do is to have a look to the left of the left hand side intercooler horn at the cylinder head – cars equipped with the JCW tuning kit will ordinarily have a red Stamp just there as shown in the image (Some factory fitted JCWs have been found not to have this red stamp)- Also ensure to check with the red dot that the cylinder head has an RA serial number , this will be either just above the larger number, or just above where the head mates to the block in the same area (Picture 1)

Other things to check is if the car is equipped with a JCW 210 kit you will easily be able to see a John Cooper works labelled airbox, and with a torch if you peak underneath the intercooler from the left hand side, you should be able to just see the injectors, a JCW 210 should have Blue Injectors whereas a JCW 200 or a standard Cooper S will have white or beige injectors. (Picture 2)

Image 3 shows the JCW injectors without the intercooler covering them.

Image 4 shows looking for the red dot on a car (In this case was a cooper S head, not a JCW)

Image 5 shows the difference between the exhaust ports on a head off a cooper S compared to a JCW head.

 

Some cars have had it the red Dot come off over its life so if you are still doubting whether it is equipped with a JCW tuning kit, both the JCW 200 and JCW 210 kit had a sticker on the ECU after tuning.

Remove power from the battery and let it sit for a few minutes and carefully remove the ecu out of the housing on the side of the air intake extremely carefully, you should see a sticker like this: (Image to the left) (Note not all cars had this, but still a good indicator)

If the sticker is there, you can be almost certain it is a John Cooper Works, the last check to ensure you have a full numbers matched car, is comare the Vin number on the ECU (Blacked out above for owner) with the Vin of the car, if it matches you have a numbers-matching JCW.

 

Summary:

To summarise how to see whether it’s a Genuine JCW these are the things to check to verify it’s Genuine, for a JCW 200, if the certificate is missing you will need to verify everything else listed. For a JCW 210, the airboxes are known to be swapped out semi-regularly so if the certificate is missing like the JCW 200 you will need to verify all other components on the list except for the airbox.

JCW 210 Kit

Kit Item

Where to Check

Cylinder Head with larger Exhaust Ports

On the dealer fitted kits, there will be a red dot to the left of the intercooler horn on the left hand side (See images above) – On factory fitted kits they tend not to have a red dot, so there is no easy way to identify these heads, but a vin decode will verify. All factory and dealer fitted cars should have the RA unique serial number as shown in above images.

JCW Rocker Cover Plaque

Look on the top of the rocker cover for the JCW Plaque with the serial number identifying the kit. (This should match the certificate)

Teflon Coated Supercharger + 11% reduction Pulley

If you need to check this, best method is measuring the Supercharger pulley, standard diameter is 65mm JCW should be 58.2mm.

JCW Airbox

Look at the airbox, a JCW airbox will have a JCW logo on top and a Pod style air filter inside (cooper S has a panel filter)

JCW ECU Tune

Only on dealer fitted kits- To check this, the best method is disconnect the battery, remove the ecu cover to the right of the airbox, and carefully remove the ECU, there will be a JCW sticker with a fitment date and fitting dealer attached to the ECU on the side or inside the plastic cover before you remove the ECU (See image of the sticker above)

380cc JCW injectors

To locate these, from the engine mount side of the motor (LHS) look underneath the intercooler, and you should see blue injectors (Standard size are cream)

JCW Certificate of Authenticity

If the car has this, check the vin matches the car, and kit number matches the serial on the rocker cover.

JCW 200 Kit

Kit Item

Where to Check

Cylinder Head with larger Exhaust Ports

On the dealer fitted kits, there will be a red dot to the left of the intercooler horn on the left hand side (See images above) All dealer fitted cars should have the RA unique serial number as shown in above images.

JCW Rocker Cover Plaque

Look on the top of the rocker cover for the JCW Plaque with the serial number identifying the kit. (This should match the certificate)

Teflon Coated Supercharger + 11% reduction Pulley

If you need to check this, best method is measuring the Supercharger pulley, standard diameter is 65mm JCW should be 58.2mm.

JCW ECU Tune

To check this, the best method is disconnect the battery, remove the ecu cover to the right of the airbox, and carefully remove the ECU, there will be a JCW sticker with a fitment date and fitting dealer attached to the ECU on the side or inside the plastic cover before you remove the ECU (See image of the sticker above) To also confirm that this is a matching numbers car you should also check the vin on the ecu sticker matches the car too.

JCW Certificate of Authenticity

If the car has this, check the vin matches the car, and kit number matches the serial on the rocker cover.


If you check all of these off the list, you can be certain you are looking at a genuine JCW, if you tick everything off the list for your kit type except the JCW certificate you can also be confident it is a genuine JCW as well. If you are unsure the best method to confirm is to post some images of the spots to look to an enthusiast mini group such as R53 Mini Owners Group or Australian & New Zealand BMW Mini Owners Group on facebook or send them through to us via the facebook page or contact us page.

Currently it is believed that there approximately just less than 20,0000 Cooper S kits fitted around the world including GP, 200 and 210 kits, with many cars having been damaged and wrecked over time and cars being parted out and the performance upgrades being spread to other enthusiasts due to the quality of the JCW upgrade parts and their rarity.

 

Does your car tick all the boxes?

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Have you found a fake? A genuine JCW being parted out? or just simply a kit number/JCW Head for sale?
Please snap a screenshot/picture, and click the link below and assist us in ensuring the value of true original fitted cars, without support its difficult to continue keeping track of the cars being wrecked daily.

 

All images used on this site for educational and informational purposes only- All details amassed from several years of personal learning and confirmation from others within enthusiast clubs, and through research through sites such as Wikipedia and sales brochures and part catalogues from BMW and Realoem.

I must thank fellow club members of the Facebook group R53 Owners club and the John Cooper works Tuning Kit Register for assisting by providing some of the images seen above, other images are of my own personal car (Not an official JCW but has a lot of optional JCW parts)

All details listed above are accurate to the best of my knowledge and has been reviewed by peers in the community before publishing.

If you believe a mistake has been made, please send an email through via the contact us page.